ROI Analysis: Amortized Cost of Custom Coffee Filters with a 50,000 MOQ

1. The Cost Breakdown: Why 50,000 Units?

In the coffee supply chain, the quantity of 50k represents a balance between manufacturing efficiency and inventory turnover. According to data from deer coffee filter , the amortized cost follows a non-linear scale.

Order QuantityAvg. Unit Price (Est.)Amortization Logic
10,000 Units$0.025 – $0.035High overhead; plate-making costs dominate.
50,000 Units$0.018 – $0.022The “Sweet Spot” for mid-sized roasters.
100,000 Units$0.014 – $0.016Economies of scale; raw material price floor.

The transition from 10k to 50k units typically reduces the per-unit setup cost by over 60%, as fixed costs like flexographic plate-making and machine calibration are spread across a larger volume.

Technical Variables: Quality vs. Cost-Effectiveness

GSM Uniformity & Extraction Stability

  • Target Specification: 45-55 GSM (Grams per Square Meter).
  • The Tolerance Factor: High-tier filters maintain a weight deviation of < ±1.5%.
  • Extraction Impact: Research by the Specialty Coffee Association (SCA) indicates that a 5% deviation in paper thickness can cause a 0.2% fluctuation in TDS (Total Dissolved Solids), leading to inconsistent flavor profiles across batches.

Structural Integrity

Our filters utilize long-fiber coniferous wood pulp (average fiber length 2.5mm–3.5mm), ensuring high wet tensile strength under 92°C (197°F) brewing temperatures.

3. The “Hidden” Costs: Loss Rates and Logistics

When calculating the amortized cost per cup, procurement managers must factor in a 3% to 5% operational loss rate.

  1. Preparation Loss: Calibration of automated brewing equipment and barista folding errors.
  2. Environmental Storage: Coffee filters are highly hygroscopic. Storing 50,000 units in environments with >60% humidity without proper sealing can lead to paper degradation.
  3. Holding Cost: For a cafe consuming 8,000 filters/month, a 50k MOQ represents ~6 months of inventory. Capital tied up in stock should be factored into the final amortization.

Summary for Procurement Managers
If you are evaluating a 50,000-unit MOQ, your total amortized cost per cup—including shipping, a 4% loss rate, and storage—will likely fall between $0.020 and $0.026.

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ROI Analysis: Amortized Cost of Custom Coffee Filters with a 50,000 MOQ